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Z10080A Bypass/Transfer Relay

The Z10080A is an add-on bypass or transfer relay, usable with the Z10040B Norton amplifier or similar preamplifiers.

The Z10040B has an input relay that disconnects the amplifier input and grounds (through resistors) the RF input. This is intended as a safety measure, to prevent the amplifier from seeing potentially excessive signal levels when power is removed. The excessive signal levels might occur if the Z10040B is used near high power transmitters or from nearby lightning strikes.

Some Z10040B owners have requested a different configuration; when power is removed, the RF input is connected to the RF output. It's not a simple matter to revise the Z10040B design to accomplish this, particularly if the current safe-when-off configuration is retained as an option. I've instead designed a small printed circuit board holding a relay, diode and gas trap. It can be added to a Z10040B enclosure as illustrated below. To make installation simple, the board has been designed for plug in connections to the enclosure and the Z10040B, via a series of short extension cables.

The  simplified view below shows how the Z10080A is normally used. When the DC power is removed from the amplifier and the Z10080A  board, the input (J1) is connected with the output (J2) thereby bypassing the amplifier. When power is applied, the amplifier is connected  back in line.

The Z10080A manual is available by clicking here, or from my Documents page.

The Z10080A is a small printed circuit  board, containing a DPDT  relay of the same type used in the Z10040B and other Clifton Laboratories products. The board has provisions for optional 3-pin headers and an optional "gas trap" over-voltage protection device.


The photo below shows a Z10080A installed in a Z10040B Norton Amplifier with enclosure. All connections are "plug in" so that the Z10080A or the Z10040B may be installed or removed without soldering or de-soldering.
 

The Z10080A's key specifications are provided below. Plots of isolation and through loss versus frequency are available in the Z10080A's manual.
 

Specification

Value

Size

1.25 inches x 1.25 inches (32mm x 32mm)

Isolation (between open contacts)

70 dB at 1 MHz, 40 dB at 32 MHz

Loss (between closed contacts)

 Typically less than 0.2 dB

Maximum Power

100 mw (receive only)

Operate/Release  Time

Typically 5 ms

Connectors

Standard 3-pin header, spacing 0.1” or direct solder. Outside two pins ground; center pin active.

Power Required

12V DC at 10mA typical.

 

Price

To accommodate various installation arrangements that Z10040B builders have used, the Z10080A is available with several options. A complete parts list of each option can be found in the manual.
 

Item Description Price
Base kit PCB, Relay and diode.
 
$7.50

Note: Options 1 and 2 are mutually exclusive. Order Option 1 or Option 2 but not both.
 
Option 1 3-pin sockets on the PCB, hookup wire and sub-mini Teflon coax cable and pins to make up jumper cables as illustrated in the manual
 
$6.50
Option 2 Extension cables are soldered to the Z10080B board. Parts include hook up wire, sub-mini Teflon coax cable, sockets and pins to make the extension cables as illustrated in the manual.
 
$5.50
Option 3 4-40-1/2 inch (12.7mm) stand-off and mounting hardware
 
$1.00
Option 4 Gas trap
 
$1.50
Postage and Packing* Shipping by First Class Mail within the US and Canada
 
$1.75
Postage and Packing* Shipping by Air Mail to DX locations
 
$2.75
Virginia Sales Tax If the shipping address is within the Commonwealth of Virginia, please add 5% sales tax to the price.  

*There is no charge for postage when the Z10080A kit is ordered with a Z10040B kit or assembled amplifier.

To order, send the appropriate amount by PayPal to orders@cliftonlaboratories.com along with a description of the options you have ordered.

Because this is such a simple kit, I don't plan to offer it assembled.